MICA CABLE TAPE
Mica Cable Tape: Thermal & Electrical Insulation
PRODUCTS > MICA CABLE TAPE
WHAT IS MICA CABLE TAPE?
In situations calling for wire insulation that can withstand high temperatures, exhibit fire resistance, and maintain circuit integrity under extreme conditions of up to 500°C and voltage levels of up to 1000 volts, engineers often turn to solutions like mica tape, which surpass the limitations of conventional cables employing traditional extruded rubber or plastics.
Axim’s Airex cable tapes are designed to offer unique high-temperature features for various applications. These tapes are made from thin inorganic mica paper bonded with silicone resins, providing exceptional performance in high-temperature environments. Key features and applications of Axim’s Airex Cable tapes include:
- Strength Member: The tapes can be bonded with glass, polyethylene, or polyester film, offering a range of strength and durability options.
- Precision Slitting: These tapes can be precision slit to widths small as 3mm, allowing for precise and customized applications.
- Spiral Wrapping: Airex cable tapes can be spiral wrapped on wires as small as 22 gauge, making them suitable for a wide range of wire sizes.
APPLICATIONS
Airex cable tape is used in a broad range of applications such as:
Energy Sector
Used in power cables to ensure uninterrupted electricity flow, even in extreme conditions, enhancing grid reliability.
Electronics Manufacturing
Protects wiring in devices from overheating, preventing damage and ensuring long-term functionality.
Automotive
Vital for insulating cables in vehicles, safeguarding against electrical failures and enhancing safety in automotive electrical systems.
Aerospace
Ensures the integrity of wiring in aircraft and spacecraft, where reliable insulation is critical amidst varying atmospheric conditions.
Construction
Applied in the wiring of buildings for fire protection, it contributes to overall structural safety by preventing the spread of fire through electrical systems.
Airex cable tapes are commonly used in high-temperature appliances, igniter cables for furnaces, thermocouple cables, and other high-temperature cable applications. They are also used in military shipboard cables where low smoke halogen-free cables are required.
TECHNICAL SPECIFICATIONS
Airex is made of high-grade Phlogopite, Muscovite or synthetic mica paper impregnated with a specially developed high temperature resistant silicone resin and reinforced with a glass cloth or PE film.
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Properties
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Spec
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Notes
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Material Composition
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High-grade Mica
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Phlogopite or Muscovite options available
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Thickness Range
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0.1mm to 3mm
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Custom thicknesses on request
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Width Range
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5mm to 1000mm
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Custom widths available
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Thermal Resistance
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-50°C to +800°C
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Ensures performance in extreme temperatures
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Dielectric Strength
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>20 kV/mm
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Superior electrical insulation
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Fire Resistance
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UL 94 V-0
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High level of flame retardancy
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Chemical Resistance
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Resistant
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Effective against acids, alkalis, solvents
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Moisture Absorption
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<1%
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Maintains properties in humid conditions
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Tensile Strength
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>150 MPa
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High durability and resistance to physical stress
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TYPES OF MICA TAPE
- Airex PGC: Glass cloth reinforced Phlogopite mica tape.
- Airex MGC: Glass cloth reinforced Muscovite mica tape.
- Airex SGC: Glass cloth reinforced Synthetic mica tape.
- Airex PPE: PE film reinforced Phlogopite mica tape.
- Airex MPE: PE film reinforced Muscovite tape.
BENEFITS & ADVANTAGES OF MICA CABLE TAPE
- Superior Electrical Insulation: Ensures safe and stable electrical operations, minimizing risks of short circuits and electrical fires.
- High-Temperature Resistance: Performs exceptionally under extreme heat, making it perfect for applications prone to high thermal exposure.
- Fire Retardant: Acts as a crucial barrier against fire, contributing to overall safety standards and compliance with fire regulations.
- Chemical and Moisture Resistance: Maintains integrity in harsh environments, protecting against moisture and chemical-induced degradation.
- Versatility: Suitable for a wide range of applications across various industries, from energy to aerospace, thanks to its adaptability and customizable features.
ENGINEERING EXCELLENCE WITH AXIM MICA
Ready to move forward? Our engineering team collaborates with clients to develop optimal solutions for their specific applications, ensuring every component meets exact specifications and performance requirements.
FAQs
Absolutely. Mica cable tape is versatile and can be applied to various cable types, ensuring comprehensive electrical and thermal insulation across applications.
Mica tape excels in extreme conditions, offering robust protection against temperatures up to 1000°C, making it ideal for high-temperature applications.
Yes, our mica cable tape is made from naturally occurring mica, making it an eco-friendly choice that doesn’t compromise on performance or safety.
Certainly. We offer customization options for both width and thickness to meet the specific needs of your project, providing tailored insulation solutions.
Thanks to mica’s inherent fire-resistant properties, our cable tape acts as a crucial fire barrier, significantly enhancing fire safety by preventing the spread of flames.