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Flexible Mica Composites

Flexible Mica Composites for Industry

Axim’s flexible mica composite is a silicone-bonded mica laminate, made of varnish glass cloth, multiple layers of hand laid muscovite mica splitting and another layer of silicone varnished glass cloth. This material exhibits excellent flexibility and formability at room temperatures.

A benefit of using mica is the fact that its malleability allows for it to change its form while maintaining all its insulation and electric capabilities. Axim’s flexible mica composites incorporate mica along with other materials such as silicates to perform optimally in unique conditions, for tasks requiring additional material.

Application:
Often used for shunt insulation in coreless induction furnaces and for the insulation of large electric lifting magnets. Class Band H applications.

Availability:
In rolls or sheets, 10 mil up to 90 mil thick

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Axim Mica: Reliable Supplier for Flexible Mica Composites

As the #1 mica supplier in the USA, we pride ourselves on our ability to provide not just products but complete solutions tailored to the demanding requirements of the construction sector.

Our flexible mica composites are not just materials; they are the backbone of robust, efficient, and safe construction projects across North America.

Axim Mica’s extensive mica inventory, the largest in North America, is carefully curated to meet the dynamic needs of construction professionals. Whether it’s for shunt insulation or large electric lifting magnets, our flexible mica composites are engineered to deliver.

About Flexible Mica Composites

Flexible mica composites are special insulation materials made to handle tough jobs. They are made from a natural mineral called mica, which has an inherent ability to handle heat and electricity exceptionally.

These composites are like a super-strong shield, keeping material parts safe from excessive heat and electrical dangers. They’re perfect for big projects in construction, especially when working with heavy-duty machines and furnaces.

Axim Mica makes powerful, flexible mica composites to help small and large industries build safer and stronger structures.

Key Benefits of Flexible Mica Composites

Flexible Mica Composites bring unparalleled advantages to the table:

Flexible mica composites, including rolls and sheets, have unique properties because of mica, their main ingredient. Below are its main properties:

  • Heat Resistance: Mica can withstand very high temperatures, making these composites perfect for places that get really hot.
  • Electrical Insulation: Mica is great at stopping electricity from passing through, which means it keeps things safe from electrical risks.
  • Flexibility: Even though it’s strong against heat and electricity, mica can be made into flexible sheets or rolls. This makes it easy to use in many different projects.
  • Durability: Combines the mechanical strength of composite materials with the natural resilience of mica.

Customization: Tailoring Mica Solutions to Fit Your Needs

​​At Axim Mica, we understand that one size does not fit all. That’s why we specialize in customizing mica solutions, like our flexible mica sheets, to match the demands of your projects perfectly. With our tailored approach, we ensure not only a perfect fit for your application but also the utmost satisfaction with the end result. Your feedback drives our process, making each customized mica product a testament to our commitment to your success.

Technical Parameters

Feature
Specification
Base Material
High-Quality Muscovite or Phlogopite Mica
Composite Materials
Silicone, Epoxy, Polyester, etc.
Temperature Range
-196°C to +1000°C (Depending on Composite)
Dielectric Strength
20 kV/mm or higher
Flexibility
Customizable to application demands
Standard Sizes
Sheets, rolls, custom shapes available
Thickness
10mm to 90mm (and customizable)

Order Your Custom Mica Today!

How Flexible Mica Composites Are Made

Our flexible mica composites begin their journey as high-quality mica minerals, carefully selected for their superior properties.

  • Selecting Premium Mica

    We start with high-grade mica, known for superior insulation properties. The mica is then processed into thin sheets, maintaining its natural heat resistance and electrical insulation.

  • Creating the Composite

    Mica layers are bonded with flexible resins, enhancing durability and adaptability.

  • Custom Fabrication

    Through precision engineering, these sheets are then cut and shaped according to your specifications and ready for your project needs.

Applications of Flexible Mica Composites

Flexible mica composites are versatile materials used across industries mainly for their insulation and dielectric properties. Key applications in industries include:

  • Electrical Insulation

    Ideal for high-voltage electrical equipment, providing safety and reliability.

  • Thermal Protection

    Used in industries where heat resistance is critical, such as in furnaces and aerospace.

  • Industrial Gaskets

    Serve as effective seals in machinery, preventing leaks under high-temperature conditions.

  • Fire Protection

    Employed in fire-resistant barriers and wraps, enhancing building safety.

Why Axim Mica for Flexible Mica Composites?

Proven Track Record

With 13,000+ satisfied customers and 20+ years in business, our work speaks for itself in terms of reliability and quality.

Customized Solutions

Axim Mica specializes in tailor-made mica composites, ensuring a perfect fit for every application.

High-Performance Materials

Our composites withstand extreme temperatures and voltages, guaranteeing performance in the toughest conditions.

Rapid Response

We pride ourselves on quick turnaround times, from inquiry to delivery, so your projects stay on schedule.

Industry Expertise

With years of experience, we offer unparalleled knowledge and advice to optimize your use of mica products.

About Axim Mica

Axim Mica is a manufacturer and supplier dedicated to delivering top-notch mica products and solutions. With a commitment to excellence, we serve a broad range of industries, from electronics to aerospace.

Our mission is to provide reliable, high-quality mica materials that meet the exacting standards of our diverse clientele. At Axim Mica, we combine our deep industry knowledge with a customer-focused approach, ensuring that every client receives the best possible solution for their specific needs.

Quality Assurance

At Axim Mica, we pride ourselves on our commitment to quality. Our ISO 9001:2015 certification is a testament to our rigorous standards in manufacturing and service. We ensure every product meets global compliance requirements, providing our clients with reliability and excellence. Trust in Axim Mica for mica solutions that stand the test of time and performance.

How It Works: A Simple 3-Step Process

Engaging with Axim Mica is simple and free. We make it easy to access our product and service prices before you decide to partner with us.

Step 1: Submit Your Inquiry

Reach out with your project's specifics, either online or by phone. Let us know what you need, and we'll start the conversation.

Step 2: Receive Customized Solutions

Our team reviews your requirements and crafts a tailored solution. We work closely with you to ensure the proposed solution fits your needs perfectly.

Step 3: Effortless Delivery

Once everything is set, we deliver your customized mica products directly to you, ready for use in your projects.

FAQs

Mica’s unique structure allows it to be split into very thin sheets, making it highly flexible while maintaining its insulative properties.

Mica is flexible due to its layered crystalline structure, which enables the sheets to be easily separated along the basal plane without losing strength.

Flexible Mica Composites combine the high insulation properties of mica with enhanced adaptability and durability, setting them apart in versatility and performance.

Yes, we specialize in customizing Flexible Mica Composites to fit precise project requirements, ensuring optimal performance and integration.

Industries such as aerospace, automotive, energy, and electronics benefit greatly from the unique properties of Flexible Mica Composites.