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- Tel: (516) 248-0045
- Fax: (516) 706-4949
- info@aximmica.com
Axim’s ceramic fiber loose bulk is a high-purity clay clinker, alumina powder, silica powder, chrome sand and other raw materials are melted at high temperature in an industrial electric furnace to form a fluid.
Features:
1. Low thermal capacity
2. Low thermal conductivity
3. Excellent thermal stability
4. Heat resistance
5. Chemical resistance
6. Excellent sound absorption
Classification Temperature: 2300°F, 2480°F, 2600°F
Axim Mica leads the charge in the supply of ceramic fiber bulk and mica insulation products across the US and Canada.
As North America’s top supplier, we offer the largest inventory of products to fulfill small to industry-scale orders.
Engineered for superior thermal resilience, our product stands as a pillar of quality and reliability. Trust us to elevate your projects with premium materials and reassuring support.
Ceramic Fiber Bulk is a powerhouse in heat management, uniquely crafted from a fusion of clay clinker, alumina, and silica powders.
This specialized composition is what sets it apart, as it can be used in sealing, filling, and insulation in high temperature settings.
Its low thermal capacity ensures rapid response to temperature changes, while minimal thermal conductivity means it keeps heat exactly where it’s needed.
Beyond just enduring the heat, it offers exceptional thermal stability, is immune to chemical degradation, and provides excellent sound absorption. This combination of features makes Ceramic Fiber Bulk an indispensable ally in industrial settings where controlling heat is critical.
Ceramic Fiber Bulk is tailored for high-temperature applications because of these properties highlights:
Heat Resistance: With the ability to withstand temperatures up to 2600°F, it offers exceptional protection in the most demanding environments.
Low Thermal Conductivity: This feature ensures minimal heat loss, improving energy efficiency across applications.
Chemical Stability: Resistant to a broad range of chemicals, it remains durable in corrosive conditions.
Thermal Shock Resistance: It can endure rapid temperature fluctuations without compromising integrity, ideal for processes involving sudden heating or cooling.
Sound Absorption: Beyond thermal management, it possesses excellent sound-dampening properties, contributing to noise reduction in industrial settings.
Feature
|
Specification
|
---|---|
Base Composition
|
High-purity alumina, silica powders, clay clinker
|
Classification Temperature
|
Options range from 2300°F to 2600°F
|
Thermal Conductivity
|
Optimized for low heat transfer
|
Chemical Resistance
|
Resistant to most acids and alkalis
|
Thermal Stability
|
Maintains integrity under thermal cycling
|
Sound Absorption
|
Excellent noise reduction capabilities
|
The creation of Ceramic Fiber Bulk is a meticulous process that transforms raw materials into a versatile, high-temperature-resistant loose fiber-like material. Here’s how it’s made:
The raw materials are alumina powder, silica powder, and clay clinker. These materials are chosen for their thermal resistance and durability.
These raw materials are introduced into an industrial electric furnace, where they're melted at incredibly high temperatures. This fusion is critical to achieving the desired chemical and physical properties in the final product.
The molten mixture is then processed into fibers. This step involves spinning the liquid form rapidly, cooling it down, and stretching it into long strands of fiber, creating the base for the bulk material.
The fibers are collected and formed into a loose, bulk state. This form allows its easy use in various applications, hence offering flexibility.
Finally, the ceramic fiber loose bulk is carefully and securely packaged, to retain its properties during transportation and storage. Throughout this process, rigorous quality checks are performed to guarantee the product meets industry standards and specifications.
To cater to specific applications, we offer various types of Ceramic Fiber Bulk, each distinguished by its unique properties and suitability for different temperature ranges and environments:
Ideal for general insulation applications, this type is designed to withstand temperatures up to 2300°F.
Engineered for applications requiring higher purity and temperature resistance up to 2480°F. This type is less prone to chemical reactions and is preferred for critical processes.
For the most demanding environments, this variant is enhanced with zirconia, pushing the temperature resistance up to 2600°F. It's perfect for applications where extreme heat and thermal stability are paramount.
Recognizing that every project has unique requirements, Axim Mica also provides custom-tailored ceramic fiber loose bulk. Whether it’s specific fiber lengths, modified chemical compositions, or bespoke packaging options, we work closely with clients to develop the perfect fit for their exact needs.
Axim Mica Ceramic Fiber Bulk finds its application in a wide range of industries. Here are some key uses:
Serves as the primary insulation layer, directly applied to improve temperature uniformity and operational efficiency in industrial heating equipment.
Integrated into the design of spacecraft and aviation components, it's critical in shielding delicate parts from the extreme temperatures encountered during flight and re-entry.
Installed in areas prone to high heat exposure, such as near engines and exhaust systems, to protect vehicle components and enhance passenger comfort.
Used in constructing fire-resistant panels and doors, especially in commercial buildings and ships, to slow the spread of flames and smoke.
Applied around pipes and reactors to maintain process temperatures and protect against heat loss in chemical manufacturing facilities.
Installed in industrial settings as an effective means to dampen machinery noise, contributing to a safer and more pleasant working environment.
Wrapped around pipes and ducts to prevent thermal bridging and condensation, ensuring systems operate efficiently and safely.
Choosing Ceramic Fiber Bulk for high-temperature insulation projects offers a shedload of benefits you can count on.
Selecting Axim Mica for your Ceramic Fiber Bulk needs is a decision that promises more than just high-quality products. Here’s why professionals across industries choose us:
With a track record of over 20 years and 12,000+ satisfied customers, Axim Mica is a leader in thermal and insulation solutions, offering deep industry knowledge and innovation.
Our extensive inventory, the largest in North America, ensures that you have access to a wide variety of ceramic fiber and mica products, ready to meet your thermal management needs.
Every Ceramic Fiber Bulk batch we deliver is backed by our ISO 9001:2015 certification, representing our dedication to maintaining the highest quality standards.
Recognizing that each project has unique requirements, we specialize in providing customized solutions, ensuring that the product you receive fits your specific needs perfectly.
Our team is committed to offering exceptional support, from initial consultation through delivery and beyond, ensuring a seamless and satisfying experience.
We understand the importance of time in your projects. Our streamlined process guarantees quick and reliable delivery, helping you keep your project on schedule.
At Axim Mica, we’re driven by more than just supplying products; we’re committed to being a crucial part of your success. For over 20 years, we’ve stood as a beacon of excellence in the mica and insulation industry, serving a diverse clientele across the US and Canada.
Our mission is to provide not only the most comprehensive inventory of high-quality mica and ceramic fiber products but also to ensure each client benefits from our unmatched expertise and dedication to service.
As North America’s leading supplier, our promise to you extends beyond our ISO 9001:2015 certification. It’s in the personalized support, the tailored solutions, and the unwavering quality we deliver. Choose Axim Mica, where your project’s success becomes our shared achievement.
Axim Mica is not just ISO 9001:2015 certified; our commitment to quality and compliance is fundamental. This certification underscores our devotion to superior quality, customer satisfaction, and adherence to regulatory standards.
With us, you’re assured of Ceramic Fiber Bulk that meets rigorous quality and compliance benchmarks, guaranteeing materials you can trust for every project.
Getting your Ceramic Fiber Bulk is simple and comes with no obligations when you request a quote. Follow these three steps:
Determine the specific requirements for your project, such as the temperature range and volume of Ceramic Fiber Bulk.
Contact us via our website, email, or phone. Our team is ready to discuss your needs and provide expert guidance.
We'll quickly provide a tailored quote, ensuring you have all the details, including pricing and delivery timelines, to make an informed decision.
Bulk ceramic refers to a loose, lightweight, and refractory material made from melted alumina-silicate fibers. It’s designed for high-temperature insulation and various industrial applications requiring thermal resistance and stability.
Yes, handling ceramic fiber can cause itchiness due to its fine, fibrous nature. We recommend wearing protective clothing, gloves, and a mask during handling and installation to minimize skin and respiratory irritation.
Ceramic Fiber Bulk can be installed in several ways, depending on its application. For insulation, it’s typically packed or laid into place within the cavity or space needing thermal protection. When used as a filling, it can be directly applied to gaps or openings. Following manufacturer guidelines and safety protocols is crucial for effective installation.
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