- 32 GAZZA BLVD, FARMINGDALE, NY 11735, USA
- Tel: (516) 248-0045
- Fax: (516) 706-4949
- info@aximmica.com
Axim’s ceramic fiber modules are made from ceramic fiber blanket stacked with cut edges exposed, and anchor systems to enable quick, easy and efficient installation in most furnace linings. These prefabricated modules are designed to meet the thermal insulation requirements of high temperature furnaces. Generally, based on different requirements, there are three regular types available:
A. Slicing Block(flat surface) B. Folded Block C. Module (with Anchors)
Classification temperature: 2300°F, 2600°F
Application
– Heating furnace and cracking furnace in Petrochemical industry
– Heating furnace, Annealing furnace and Roller hearth furnace in Metallurgical industry
– Soaking furnace, homogenizing furnace in Aluminum industry
– Tunnel kiln, intermittent kiln and Calcining kiln in Ceramics industry
– Waste gas recovery, Combustion Chamber
Sizes:
300 x 300 x 125mm and 300 x 300 x 300mm
Custom sizes available also.
Streamline your high-temperature operations with Axim Mica’s Ceramic Fiber Modules. As North America’s leading supplier, we designed these prefabricated units for efficient installation – saving you valuable time and effort.
Expertly crafted from top-grade ceramic fiber blankets, our modules provide exceptional insulation to protect your critical equipment from intense heat. With industry-best pricing, you get unbeatable thermal performance at an excellent value.
Trust Axim Mica to fortify your furnaces with ceramic fiber modules that improve quality and efficiency in your operations.
Ceramic Fiber Modules are packaged thermal insulation units designed to meet the demanding requirements of industrial furnaces and high-temperature equipment. The modules consist of stacked layers of ceramic fiber blankets with exposed edges, to aid quick installation along furnace linings.
Each module incorporates an anchor system that secures the blankets firmly in place, ensuring effective and lasting insulation performance even in the most intense heat conditions. Different module types are available – flat surface slicing blocks, folded blocks, or anchored modules – to cater to specific operational needs.
Rated for continuous use at temperatures up to 2300°F (1260°C) or 2600°F (1427°C), ceramic fiber modules deliver reliable thermal protection across industries such as petrochemical, metallurgy, aluminum, ceramics, and more. Their prefabricated nature simplifies installation, improves downtime, and maximizes productivity.
Ceramic Fiber Modules boast an array of properties that make them well-suited for demanding high-temperature applications:
Engineered ceramic fiber blankets enabling continuous use up to 2600°F (1427°C).
Layers of ceramic blankets with exposed edges allow easy installation lining furnaces.
Built-in anchors secure modules, maintaining insulation integrity despite intense heat.
Choice of flat slicing blocks, folded blocks, or anchored modules to meet different needs.
Minimizes heat transfer while maximizing insulation effectiveness and energy efficiency.
Combines low weight with resilience against vibrations and impact.
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Parameter
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Specification
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Material
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Ceramic Fiber Blankets
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Temperature Rating
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2300°F (1260°C), 2600°F (1427°C)
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Composition
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Alumina (Al2O3): 45-50%, Silica (SiO2): 50-55%, Others: <5%
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Density
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96 kg/m3 (6 lb/ft3) - Standard, 128 kg/m3 (8 lb/ft3) - High Density
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Thermal Conductivity
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0.101 W/m·K @ 500°C (932°F), 0.176 W/m·K @ 1000°C (1832°F)
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Tensile Strength
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345 kPa (50 psi)
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Module Types
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Flat Slicing Blocks, Folded Blocks, Anchored Modules
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Standard Sizes
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300 x 300 x 125 mm, 300 x 300 x 300 mm
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Anchoring System
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Integrated anchors
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Chemical Resistance
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Resistant to most acids and alkalis (Not resistant to hydrofluoric, phosphoric acids, concentrated alkalis)
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Starts with the extrusion of high-purity ceramic fibers composed of alumina, silica, and other refractory materials through precise spinnerets, creating uniform fibrous strands.
These fiber strands undergo carding to distribute them evenly, forming a lightweight fibrous blanket. This blanket is then needled using barbed needles to entangle and lock the fibers, creating a sturdy yet flexible insulation mat without binders.
The needled blanket is cut into precise layers based on the desired module dimensions. These layers are carefully stacked with their edges exposed to facilitate easy installation along furnace linings.
An integrated anchoring system, typically metallic studs or anchors, is incorporated into the stacked layers during manufacturing to secure the modules firmly in place during operation.
The anchored stacked layers are assembled into the final module configurations - slicing blocks, folded blocks, or fully anchored and shaped modules based on specific application requirements.
A controlled curing process stabilizes the ceramic fiber modules, after which they undergo thorough quality inspections to verify dimensional accuracy, anchor integrity, and overall module specifications before shipping.
To meet diverse operational needs, the Ceramic Fiber Modules below are durable and suitable for various types of projects:
These modules feature a flat surface and are designed for efficient installation along straight furnace wall linings. Their exposed edges allow for easy butting and sealing between adjacent modules.
Folded Blocks incorporate a specific angled or curved shape, enabling seamless insulation coverage in areas with complex furnace geometries, such as corners or curved sections.
These pre-assembled units integrate the anchoring system directly into the stacked ceramic fiber layers during manufacturing. Anchored Modules provide a complete insulation solution ready for installation, minimizing on-site labor.
Engineered to withstand extreme heat , Ceramic Fiber Modules find application across diverse industries where high-temperature processes demand reliable and efficient insulation solutions.
Heating furnaces, cracking furnaces, and reformer linings
Heating furnaces, annealing furnaces, roller hearth furnaces
Soaking furnaces, homogenizing furnaces
Tunnel kilns, intermittent kilns, calcining kilns
Waste heat recovery systems, combustion chambers
Furnace linings and insulation
Industrial ovens and heat treatment furnaces
Furnace linings, induction furnaces, cupola furnaces
When extreme heat meets proper insulation, you get the advantages that Ceramic Fiber Modules bring to your operations:
The modular, stacked design allows for efficient lining of furnace walls, minimizing downtime during installation or maintenance.
Available in flat, folded, or pre-anchored configurations to provide an insulation solution customized to your furnace's unique geometry.
Integrated anchoring systems keep modules securely in place despite intense temperatures and thermal cycling.
Rated for a scorching 2600°F (1427°C), these modules ensure unrivaled thermal protection in your high-heat industrial processes.
Their low heat transfer properties enhance furnace insulation effectiveness while reducing energy consumption.
A lightweight yet durable ceramic fiber construction withstands vibrations, impacts and most chemical exposure.
When it comes to sourcing top-performing ceramic fiber modules, Axim Mica isn’t just another supplier – we’re the team you want in your corner. Here’s why-
With decades of experience, we know high-temperature insulation solutions like the back of our hand. Our deep knowledge ensures you get modules dialed-in for your specific needs.
Our state-of-the-art facilities and skilled team create ceramic fiber modules built to stringent quality standards. What you get is unmatched performance and consistent reliability.
Need flat slicing blocks? Folded shapes? Fully anchored? Our diverse offering has you covered with the perfect customized module for your furnace setup.
As North America’s largest inventory holder, we can rapidly deliver the ceramic fiber modules you need, when and where you need them, avoiding costly project delays.
Our team isn’t just delivering a product – we’re partnering with you. Have a unique insulation challenge? We’ll work through it together until you have an effective solution.
With over 20 years as a pioneering force in mica-based insulation across North America, Axim Mica sets the standard for quality and innovation. Our ISO 9001:2015 certified operations and customer-centric approach allow us to deliver premium materials backed by world-class expertise and equipment.
From technical guidance to customized solutions, we partner with clients to achieve unparalleled performance and satisfaction. Trust Axim Mica’s commitment to excellence and customer support for your ceramic fiber module and other high-temperature industrial needs.
At Axim Mica, quality isn’t just a priority – it’s ingrained into every aspect of our operations. Our ISO 9001:2015 certification shows our adherence to stringent quality management systems, ensuring consistency and reliability in your deliverables.
We maintain comprehensive quality control measures throughout the manufacturing process, from raw material selection to final product inspection.
Moreover, our commitment to quality extends beyond our products to encompass environmental responsibility. We proudly conform to global directives like RoHS (Restriction of Hazardous Substances), guaranteeing our ceramic fiber modules are not only high-performing but also safe for use across diverse applications.
Contact Axim Mica to discuss your project’s specific needs for ceramic fiber modules. Our team will help you determine the right type and dimensions for your application.
Based on your specifications, we'll quickly provide a detailed quote that offers competitive pricing for our high-quality ceramic fiber modules, ensuring you get the best value.
Once your order is placed, we expedite the processing to ensure your ceramic fiber modules are on their way to you without delay, ready for swift and straightforward installation.
A ceramic fiber module is a pre-engineered insulation unit consisting of stacked layers of ceramic fiber blankets designed for lining high-temperature furnaces and equipment.
Ceramic fibers are inorganic, non-metallic materials primarily composed of alumina and silica, prized for their excellent thermal resistance and insulation capabilities.
The primary raw materials used to manufacture ceramic fibers include alumina (aluminum oxide), silica (silicon dioxide), and other refractory oxides like zirconia.
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