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What Are the Capabilities of Mica Manufacturers?

November 11, 2021

Mica is one of the most preferred materials used in the industry for thermal and electrical insulation applications. From the construction of foundries to the insulation of car battery packs and protection of consumer appliances, over 50 industries use mica-based insulation products. The highly versatile mica material needs to be converted into a valuable industrial form from its natural state. That’s where the role of mica manufacturing comes into play.

Mica manufacturers convert the raw mica into a wide range of mica insulationproducts. This is the primary function of the mica manufacturers, but they also offer a range of capabilities that help industries in developing a range of solutions. Read below at the capabilities of mica manufacturers.

Prototyping  

Prototyping is the process of creating a product or solution from scratch. Prototypes are an early sample, model, or release of a product built to test a concept or process. Mica manufacturers who have an in-house team of professional engineers develop customized thermal and electrical management solutions for their clients.

The process of prototyping includes designing, developing and testing. Mica manufacturers create the blueprints, give them a physical form, and test them to find out how the original concept works from paper to the physical world.

For companies that do not have resources to develop thermal solutions, prototyping helps them develop bespoke thermal insulation for their industrial thermal and electrical insulation applications.

Fabrication

Fabrication is the process of cutting, shaping, molding, pressing, and assembling mica to create mica components and products that meet customer specifications. Mica manufacturers with custom fabrication capabilities enhance the range of mica manufacturing services for clients as they do not have to stick to the standard produced parts.

The advanced cutting technologies and equipment such as laser, knife, and water jet cutting technologies and automated, high speed, flat-bed and rotary die-cutters, multi-layer-capable laminators allow mica manufacturers to create products as per the client’s drawing requirements.

Fabrication and machining capabilities allow manufacturers to rivet, glue, swage, and bolt these parts together to create finished products as per the drawing requirements.

Manufacturing

Manufacturing is the primary function of mica manufacturers. They convert raw mica into a wide range of mica-based insulation products, including but not limited to mica sheets, mica paper, mica tape, mica gasket, and mica tubes. Certified mica manufacturers have dedicated manufacturing facilities where they mass produce standard size mica products. Standard certifications such as ISO: 9001 2015 ensure that mica manufacturers meet the highest international industry standards and have complete control over the production process.

These are three major capabilities of mica manufacturers. If you are looking to partner with a trusted mica manufacturer, Axim Mica is a leading ISO: 9001 2015 certified manufacturer and supplier of mica-based insulation products to over 50 industries like aerospace, energy, automotive, and more in North America.

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